Priority Powder Coating, a trusted provider of high-quality powder coating finishes for aluminium, steel, and galvanised metal products, has taken a major step toward sustainability and long term cost savings by installing a commercial solar energy system at its facility.
Established in 1996, Priority Powder Coating serves a wide range of clients including manufacturers, engineers, designers, and restorers. Known for their high-gloss, decorative powder coating finishes, they apply durable coatings to thousands of metallic products we see and use every day.
As electricity prices continue to rise, energy costs have become a significant expense for manufacturing businesses. To address this, Priority Powder Coating invested in solar power to operate its factory more efficiently. By generating clean, renewable energy on-site, the company can reduce its reliance on grid electricity, lower operational costs, and protect itself from future energy price increases.
The installation of a commercial solar system also reduces carbon emissions and improves overall energy efficiency. Switching to solar energy allows the company to cut power bills while maintaining smooth daily operations.
Factories and warehouses across Australia are increasingly choosing commercial and industrial solar to improve profitability, support sustainability efforts, and secure long-term business stability.
Industrial metal finishing facilities, including powder coating factories, rely heavily on electricity to keep operations running smoothly. From curing ovens and spray booths to air compressors, extraction systems, and production machinery, energy consumption is constant throughout the working day. For many factories, electricity is one of the largest ongoing operational expenses.
Installing a commercial solar power system allows these facilities to take control of their energy usage and reduce dependency on grid electricity. Instead of being affected by rising power prices year after year, businesses can generate clean electricity directly from their own rooftop during peak production hours.
For industrial operations, solar power provides immediate cost savings and long-term operational benefits. Here is how –
Reduce Energy Costs – By producing electricity from solar panels on their own roof, factories can use the power they generate instead of buying it from the grid. Since most industrial facilities work during the day, at the same time solar panels produce the most energy, a large portion of electricity needs can be met with solar power.This helps businesses save a significant amount on their monthly power bills.
Protect Against Rising Electricity Prices – Energy prices in Australia continue to fluctuate, creating uncertainty for manufacturers and factory operators. With solar, a factory can save money over many years and avoid being affected by changes in electricity tariffs or market fluctuations.
Lower Carbon Emissions – Industrial facilities use large amounts of electricity, which can produce significant carbon emissions when relying only on grid power. By switching to solar energy, businesses can reduce their carbon emissions and meet sustainability and environmental compliance requirements.
Provide a Strong Return on Investment (ROI) – Commercial solar systems are designed for long-term performance and lasts 25 years or more. With government incentives, energy savings, and reduced operating costs, many industrial projects achieve a fast payback period. After the system is paid off, the electricity it generates is free, improving overall profitability.
For metal finishing and manufacturing facilities, solar power helps save money, run the business more efficiently, and support long-term growth.
Priority Powder Coating upgraded its facility with a commercial solar power system designed and installed by RK Solar & Consulting Services. The system was specifically tailored to meet the factory’s energy needs maximising efficiency and long-term savings.
System Components and Installation
System Size – 99.72 kW – large enough to cover a significant portion of the factory’s daily energy needs
Solar Panels – 277 x 360W Trina Solar panels – known for high efficiency and reliability.
Inverter – 27.6 kW SolarEdge commercial inverter with power optimizers, to maximise energy output from each panel.
Key Features and Benefits –
Annual Energy Production – 142 MWh per year – enough to power the factory and reduce grid electricity use.
Average Daily Production – 270 kWh – matching the factory’s daytime electricity demand.
Factory Operation – System is designed for 5-day work weeks, ensuring maximum efficiency during production hours.
Shading Solutions – SolarEdge power optimizers reduce the impact of shading on panel output, ensuring consistent energy generation.
RK Solar carefully planned and installed the solar system to ensure maximum energy production and long-term performance. The installation process included –
Site Assessment and Energy Analysis – RK Solar evaluated the factory’s electricity usage, available roof space, orientation, and shading to determine the optimal system size.
Panel Layout Design – The panels were positioned to capture maximum sunlight throughout the day while avoiding any shading from nearby structures or equipment.
Installation of Solar Panels – 277 x Trina Solar 360W panels were securely mounted on the roof using high-quality racking systems.
Inverter and Optimizer Setup – A 27.6 kW SolarEdge inverter with commercial power optimizers was installed. The optimizers ensure each panel performs at its best, even if parts of the roof are shaded.
Integration with Factory Electrical System -The solar system was connected to both the factory’s power supply and the grid.
Testing and Monitoring – RK Solar ensured the system was fully operational, tested its performance, and set up monitoring tools so the factory could track energy production and usage.
This careful planning and professional installation allows Priority Powder Coating to generate electricity efficiently, reduce its reliance on the grid, and enjoy long-term savings.
Installing a commercial solar system offers significant financial benefits for industrial facilities like Priority Powder Coating. By generating electricity on-site, the factory can reduce monthly power bills, creating a noticeable impact on overall operating costs.
For Priority Powder Coating, the financial benefits include –
Annual Savings – The factory saves approximately $28,000 each year on electricity bills, funds that can be redirected to other business needs.
Payback Period – The solar system is expected to pay for itself in about 2.5 years through the savings on electricity costs.
Return on Investment (ROI) – The system provides a 31.82% return, showing that it is a strong financial investment for the business.
The combination of lower energy costs, a quick payback, and high ROI makes this solar system a smart financial decision, alongside its environmental benefits. With solar power, Priority Powder Coating can manage energy expenses and protect against rising electricity prices.
Sustainable Manufacturing with Solar Energy
Priority Powder Coating is a prime example of how industrial facilities can benefit from commercial solar energy solutions. By installing solar panels on their roof and generating electricity on-site, the company is able to reduce carbon emissions and cut electricity costs.
For businesses in metal finishing, powder coating, or industrial manufacturing, commercial solar provides a cost-effective, high-performance energy solution.
Commercial solar systems are a smart choice for factories, including metal finishing and powder coating facilities like Priority Powder Coating. Installing solar helps the business plan for the future, operate the factory efficiently, reduce costs, and use cleaner energy.
Ready to Power Your Factory with Solar
At RK Solar & Consulting Services, we design and install custom solar solutions tailored to your facility’s energy needs. Our commercial solar systems help businesses save thousands of dollars each year, reduce their environmental impact, and improve operational efficiency.
Contact us today to find out how a solar system can benefit your factory and help your business achieve long-term savings and sustainable growth.
Copyright © RKS Energy Solutions | All rights reserved
